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Techniques and Tips on:

Make Merch People Actually Want to Wear

trusted by thousands of companies across the u.s.

What is Custom Puff Embroidery?

Puff embroidery is an embroidery technique, with a unique process. Foam is placed between the custom garment and the thread. This causes the foam to raise the stitches above the fabric, creating a puffy effect. Once stitching is complete, the remaining foam is cut away and you are left with an eye catching piece of custom merch.

3D puff embroidery is a popular choice when producing custom merch because of its bold look. The effect can be particularly striking when used in combination with other customization services like water based transfers or even standard style embroidery.

custom rope hat

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puff embroidery hoodie

5 Tips on How to Get the Most Out of Your Puff Embroidered Merch

  1. Choose the Right Design: Opt for designs that lend themselves well to the 3D puff embroidery technique. Consider bold logos, text, or intricate patterns that can benefit from the raised effect. Simplify complex designs if necessary to ensure clarity and visual impact.

  2. Select High-Quality Products: Start with high-quality merchandise that can showcase the intricacy of your puff embroidery. Quality fabrics and materials provide a solid foundation for the embroidery and enhance the overall appearance and longevity of your merchandise.

  3. Consider Color Combinations: Experiment with color combinations to make your puff embroidery truly pop. Contrast between the embroidered design and the background fabric creates a striking visual contrast, drawing attention to the raised elements. Explore different color palettes to find the combination that best aligns with your brand or desired aesthetic.

  4. Thread Limitation: Embroidery cannot create smooth color gradients due to its reliance on individual thread colors. Keep this in mind when designing and explore alternative techniques for achieving desired visual effects.

  5. Promote the Unique Texture: Highlight the unique texture and dimensionality of your puff embroidered merch in your marketing efforts. Use high-quality product images that capture the raised effect and engage your audience through descriptive language. Showcase the tactile experience and visual appeal of your merchandise to entice potential customers and differentiate your brand.

Flat Embroidery vs. 3D Embroidery

When it comes to flat embroidery, the design is meticulously stitched directly onto the fabric, resulting in a seamless and uniform appearance. This technique is particularly well-suited for intricate patterns and delicate details, making it a popular choice for monograms, logos, and decorative motifs.

On the other hand, puff embroidery introduces a captivating three-dimensional effect by incorporating foam beneath the design. The strategically placed foam elevates the stitches, creating a raised and textured appearance that adds depth and prominence to the embroidered artwork. Puff embroidery finds its niche in designs that call for a bold and attention-grabbing aesthetic, such as sports logos and mascots.

In summary, flat embroidery offers a sleek and even look, while puff embroidery emphasizes depth and prominence. The decision between the two techniques hinges upon various factors, including the complexity of the design, the fabric type, and the desired visual impact. By carefully considering these elements, you can choose the embroidery technique that best aligns with your creative vision and achieves the intended effect.

custom rope hat
puff embroidered hoodie

How to Know 3D Embroidery is Right for You

Embracing this style of embroidery can undoubtedly be a fantastic choice for your brand, thanks to its ability to offer unique visual impact and a multitude of benefits. As you consider investing in your brand with custom 3D embroidery, it becomes crucial to take measures to mitigate risks and ensure a successful outcome. In this regard, collaborating with an experienced merch production company emerges as a smart and strategic choice. By leveraging their expertise, you gain access to invaluable guidance that can navigate you through the process while minimizing potential pitfalls. Moreover, partnering with professionals allows you to make well-informed decisions that seamlessly align with your brand vision, ultimately optimizing the quality, design, and cost of your custom puff embroidered merchandise. Now, let’s delve into some compelling reasons why 3D puff embroidery might just be the perfect fit for your brand:

Puff Embroidery on Hats

3D puff hats embroidery, with their timeless appeal and versatility, serve as the quintessential canvas for showcasing your brand. Whether it’s an Under Armour baseball cap or Carhartt beanie the addition of puff embroidery undeniably elevates your custom merchandise to new heights. The raised and textured effect created by puff embroidery adds a distinct dimension to your hats, catching the eye of onlookers and setting your brand apart from the competition. The tactile and visual impact of the raised stitching gives your custom merch a unique presence, making it a coveted accessory that effortlessly captures attention and leaves a lasting impression.

custom under armour hat

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Puff Embroidery

Frequently Asked Questions

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The time required for completing a 3d embroidery order depends on factors such as the design complexity, order quantity, and our production schedule. Our standard turnaround time is 12-15 business days. It’s advisable to inquire about the estimated turnaround time when placing your order. We except rush orders on a case by case basis. 

We always provide mock ups before sending the project to production. This allows you to visualize the raised effect and make any necessary adjustments before proceeding with a larger order.

Typically, it is recommended to wash the items inside out, using mild detergent and cold water. Avoid using harsh chemicals, bleach, or excessive heat

3D embroidery is generally durable and long-lasting. However, the foam layer beneath the stitches may compress over time with wear and washing. Proper care, such as following the recommended washing instructions, can help maintain the embroidery’s appearance and longevity.

Puff embroidery can be done using a variety of threads, including polyester, rayon, or metallic threads. Each thread type offers different aesthetics and finishes. Discuss your preferences with your account rep to choose the best thread option for your design.

3D embroidery allows for multiple thread colors, similar to flat embroidery. However, the raised effect may result in more defined color separation. It’s essential to consider the design’s complexity and consult with the embroidery service provider for color guidance.

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A 100 piece minimum is needed for an account rep to handle your order.

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A 100 piece minimum is needed for an account rep to handle your order.

For online orders

Screen Printing: 25 pieces minimum
Embroidery: 25 pieces minimum
Water-based Transfers: 10 pieces minimum
Patches: 25 pieces minimum

Office: (323) 261-8700

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