Custom Baseball Hats — Your Logo on Premium Caps
Decorated structured and unstructured baseball caps for teams, brand drops, and everyday wear — cotton twill, performance polyester, stretch fit, and organic cotton and hemp.
- Cotton twill, performance polyester, stretch fit, and more
- Flat embroidery, 3D puff, chain-stitch, chenille patches, and more
- Free creative proof before production
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-3%
Design New Era – Perforated Performance Cap
$12.95 - $31.03 $13.46 - $31.54 -
-9%+4
Design Sportsman – Five-Panel Rope Heritage Fit Cap
$7.48 - $17.63 $8.25 - $18.40 -
-6%
Design OGIO Endurance – Apex Cap
$8.14 - $18.87 $8.72 - $19.45 -
-1%+1
Design Oakley – Pro-Formance Cap New
$16.11 - $37.32 $16.29 - $37.50 -
-4%
Swannies – Delta Cap
$25.09 - $47.50 $26.28 - $48.69 -
-6%
Design OTTO – 5 Panel Mid Profile Baseball Cap
$2.89 - $7.30 $3.10 - $7.51 -
-1%
Design AS Colour – Finn Five Panel Cap
$7.61 - $17.14 $7.75 - $17.28 -
-8%+1
Design Nike – Featherlight Cap
$17.82 - $43.09 $19.40 - $44.67 -
-2%+19
Design Imperial – The Original Small Fit Performance Cap
$13.82 - $32.82 $14.15 - $33.15 -
+3
Design Flexfit – Adult NU Hat
$8.57 - $19.13 $8.59 - $19.15 -
-4%+4
Design Flexfit – Adult Value Cotton Twill Cap
$7.56 - $17.26 $7.89 - $17.59 -
-1%+7
Design New Era – Diamond Era Stretch Cap
$8.62 - $19.33 $8.71 - $19.42 -
-3%
Design OTTO – 6 Panel Low Profile Baseball Cap
$4.54 - $11.25 $4.72 - $11.43 -
-2%+1
Design New Era – Performance Dash Adjustable Cap
$10.49 - $24.94 $10.77 - $25.22 -
-6%
Design Flexfit – Adult Unipanel Melange Hat
$9.00 - $21.89 $9.59 - $22.48 -
-6%+5
Adidas Adjustable Washed Slouch Cap
$11.38 - $27.66 $12.13 - $28.41 -
-3%+1
Design New Era – Tech Mesh Cap
$9.72 - $23.28 $10.09 - $23.65 -
-4%+7
Design Southern Tide Mini Skipjack Hat
$26.89 - $51.03 $28.30 - $52.44 -
-6%
Design Econscious – 6-Panel Organic Cotton Baseball Cap
$7.13 - $16.53 $7.65 - $17.05 -
Design Econscious – Hemp Baseball Cap
$8.00 - $17.93 $8.08 - $18.01 -
-4%
Design Econscious – Washed Hemp Unstructured Baseball Cap
$7.38 - $16.90 $7.74 - $17.26 -
-3%
Design OGIO Endurance – Stride Mesh Cap
$6.46 - $14.71 $6.71 - $14.96 -
-6%+1
Design Under Armour – Team Chino Hat
$15.09 - $36.14 $16.17 - $37.22 -
-4%
Design Under Armour – Unisex Blitzing Curved Cap
$16.94 - $40.10 $17.79 - $40.95 -
-2%
Design Yupoong – Recycled Polyester Cap
$8.39 - $18.93 $8.58 - $19.12 -
-1%+2
Design Bayside – USA-Made Structured Cap
$12.55 - $29.72 $12.78 - $29.95 -
-7%+1
Design Bayside – USA-Made Unstructured Twill Cap with Sandwich Visor
$12.32 - $30.17 $13.30 - $31.15
Material Lab
Choosing the right baseball-cap fabric guides decoration outcomes, retail feel, and program durability. We decorate across heritage cotton twill, performance polyester and mesh, cotton-spandex stretch, and organic cotton and hemp.
Heritage Cotton Twill
Heritage cotton-twill and chino construction across Yupoong, Richardson, OTTO, AS Colour, and Bayside — classic structured and unstructured baseball-cap hand-feel for streetwear and everyday caps.
Best decoration:
Flat Embroidery / 3D Puff / Chenille Patches
Performance Polyester & Mesh
Performance polyester, quick-dry, and mesh-back construction across Flexfit, Nike, Oakley, and OGIO Endurance — moisture-wicking athletic hand-feel for team-sport and training programs.
Best decoration:
Flat Embroidery / 3D Puff / Heat Transfer
Cotton-Spandex Stretch-Fit
Cotton-spandex and stretch-fit construction across Flexfit, New Era, and Richardson — refined stretch hand-feel for fitted retail capsules and brand-ambassador kits.
Best decoration:
Flat Embroidery / 3D Puff / Woven Patches
Organic Cotton & Hemp
Organic cotton and washed-hemp construction across Econscious and USA-made Bayside — soft, sustainable, garment-washed hand-feel for eco and lifestyle programs.
Best decoration:
Flat Embroidery / Woven Patches / Chenille Patches
Most visible decoration zones
Choosing the right placement determines your design's impact. These zones show where decoration typically performs best. We don't restrict placement—we guide you to the most impactful options and send a proof before production.
Front Center Panel
Highest VisibilityPrimary decoration zone — flat-embroidered applications, 3D puff embroidery, chenille patches, heritage woven circle-patches, and chain-stitch embroidery across the front panel.
Side Panel
High VisibilitySmall tonal flat-embroidered emblems, chain-stitch embroidery, and tonal embroidery on the side panel of the crown.
Back Strap
Accent VisibilitySmall tonal flat-embroidered emblem above the adjustable closure (snapback, strapback, buckle, or fitted band).
Expert Guidance
We guide placement and send a proof before production.
Top brands we decorate on baseball caps
A curated archive of premium baseball-cap brands — decorated in-house in Vernon, CA.
Baseball Cap Decoration Methods
The core DTLA Print baseball cap decoration methods — flat embroidery, 3D puff, chain-stitch, chenille patches, and woven patches — matched to your cap fabric and design.
Flat Embroidery
The headline baseball cap decoration. Flat-embroidered applications, athletic embroidery, and tonal shield and crest emblems stitched directly into the front panel of cotton twill, performance polyester, and stretch-fit caps.
3D Puff Embroidery
Bold raised 3D puff embroidery on the front center panel — the streetwear and team-sport standout on cotton twill and stretch-fit caps.
Chain-Stitch Embroidery
Heritage chain-stitch embroidery for a hand-crafted script look on cotton-twill baseball caps.
Custom Chenille Patches
Retail-ready chenille letter and emblem patches sewn onto the front panel of cotton-twill baseball caps.
Woven & Embroidered Patches
Heritage woven and embroidered patches sewn onto cotton-twill, performance, and organic-cotton baseball caps for a premium finish.
Specialty finishes & custom details
Heat-pressed transfers, leather and PVC patches, foil, and more — every method under one roof.
Learn MoreHow our baseball cap decoration works
From silhouette selection to final delivery, our streamlined process ensures every baseball cap order is decorated with exceptional quality and on schedule.
Choose styles & upload design
Browse the curated baseball cap archive across leading brands. Pick style (structured, unstructured, 5-panel, 6-panel, fitted, or mesh-back), fabric, colorway, and quantity, then upload your design.
Proof & approve
Our design team builds a digital mockup with decoration placement, thread colors, and method. Approve your free creative proof before production.
Production & delivery
We flat-embroider, 3D puff, chain-stitch, chenille-patch, or woven-patch your baseball caps with precision in our Vernon, CA studio. Quality-checked, packaged, and shipped with tracking. Individual dropshipping available. One tree planted per order.
Ready to get started on your baseball cap project?
Browse cap stylesAnatomy of a Custom Baseball Cap
Baseball caps are built for team sports, streetwear, and everyday wear with a structured or unstructured crown and a pre-curved visor — decoration-ready across the front panel, side panel, and back strap.
Six-Panel Crown
The crown — structured for classic and fitted caps, unstructured for washed and dad-style caps, in five-panel and six-panel constructions.
Front Panel
The primary decoration canvas — flat surface across the front panel ideal for flat-embroidered applications, 3D puff embroidery, and chenille patches.
Side Panel
The accent decoration canvas — left and right side panels of the crown, ideal for small tonal flat-embroidered emblems and chain-stitch embroidery.
Sewn Eyelet Vents
Sewn or molded eyelet ventilation across the crown panels — keeps the cap breathable across team-sport, performance, and lifestyle wear.
Pre-Curved Visor
The defining baseball-cap visor — pre-curved for classic, athletic, and dad caps, with structured or unstructured profiles.
Six-Panel Crown
The crown — structured for classic and fitted caps, unstructured for washed and dad-style caps, in five-panel and six-panel constructions.
Front Panel
The primary decoration canvas — flat surface across the front panel ideal for flat-embroidered applications, 3D puff embroidery, and chenille patches.
Side Panel
The accent decoration canvas — left and right side panels of the crown, ideal for small tonal flat-embroidered emblems and chain-stitch embroidery.
Sewn Eyelet Vents
Sewn or molded eyelet ventilation across the crown panels — keeps the cap breathable across team-sport, performance, and lifestyle wear.
Pre-Curved Visor
The defining baseball-cap visor — pre-curved for classic, athletic, and dad caps, with structured or unstructured profiles.
Built for team sports, streetwear capsules, brand-ambassador kits, and corporate and everyday drops
The premium baseball-cap choice — structured and unstructured silhouettes for team-sport, streetwear, brand-ambassador, and corporate programs.
Team Sports & Athletic
Athletic embroidery, 3D puff, and chenille patches on cotton-twill and performance baseball caps — for team-sport rosters and athletic programs.
Streetwear & Everyday Caps
Flat-embroidered wordmarks, 3D puff, and chain-stitch on cotton-twill structured and dad-style caps — for streetwear capsules and everyday drops.
Brand-Ambassador & Retail
Tonal flat-embroidered emblems, woven circle-patches, and small embroidery on stretch-fit and cotton-twill caps — for brand-ambassador and retail kits.
Corporate & Eco Programs
Small-logo tonal embroidery and woven patches on performance and organic-cotton and hemp caps — for corporate rollouts and eco lifestyle drops.
Custom Baseball Hats for Team Sports, Streetwear Capsules, Brand-Ambassador Kits, Corporate Programs, and Every Cap Decoration Project
Custom baseball caps are the year-round team-sport, streetwear, brand-ambassador, corporate, and eco cap decoration canvas — heritage cotton twill, performance polyester and mesh, cotton-spandex stretch-fit, and organic cotton and hemp, built across structured and unstructured, five-panel and six-panel, curved-brim baseball caps.
At DTLA Print we specialize in flat-embroidered applications, 3D puff embroidery, chain-stitch embroidery, tonal flat-embroidered emblems, athletic embroidery, chenille patches, heritage woven and embroidered patches, and hand-illustrated heat-pressed transfers across leading brands. We handle every order in-house in Vernon, CA. Every order includes a free design proof before production begins.
Flat embroidery and 3D puff embroidery on baseball caps
Flat embroidery and 3D puff embroidery are the headline baseball cap decorations. Flat-embroidered applications and raised 3D puff embroidery on cotton twill, performance polyester, and stretch-fit caps — paired with tonal flat-embroidered emblems on the front panel.
- · Flat-embroidered applications and 3D puff embroidery on cotton-twill and stretch-fit caps
- · Athletic embroidery and tonal shield and crest emblems
- · Tested on New Era, Yupoong, Richardson, Flexfit, OTTO, and Bayside cap bodies
Chenille patches and heritage woven patches on baseball caps
For team-sport rosters, streetwear capsules, and brand-ambassador kits, we sew chenille letter and emblem patches onto cotton-twill front panels; heritage woven and embroidered patches sew onto cotton-twill, performance, and organic-cotton caps for a retail-ready finish.
- · Chenille letter and emblem patches on cotton-twill baseball caps
- · Heritage woven and embroidered patches on cotton twill, performance, and organic cotton
- · Chain-stitch embroidery on cotton-twill baseball caps
Every baseball cap fabric and style in one curated archive
From flat-embroidered applications and 3D puff embroidery, to chenille patches, heritage woven patches, chain-stitch embroidery, and heat-pressed emblems — the full DTLA Print baseball cap decoration library on heritage cotton twill, performance polyester and mesh, cotton-spandex stretch, organic cotton and hemp, and more. Pick the fabric and decoration method that matches the brand story.
- · A curated archive across cotton twill, performance polyester and mesh, stretch-fit, organic cotton and hemp, and more
- · Flat embroidery, 3D puff, chain-stitch, chenille patches, woven patches, and more
- · Full DTLA Print baseball cap decoration library across every cap fabric
Baseball cap quantities, programs, and fast turnaround
Baseball cap orders are welcome at any volume — low minimums on every project, bulk discounts on flat embroidery, 3D puff, chain-stitch, chenille patch, and woven patch runs at volume. Standard production is 10–14 business days after proof approval, with rush production available for team-sport rollouts, streetwear capsule deadlines, and brand-ambassador drops. Individual dropshipping available on every order.
Questions about Custom Baseball Hats?
FAQ
Everything you need to know about baseball-cap fabrics, decoration methods, team-sport and streetwear treatments, bulk pricing, and delivery.
What's the best fabric for a custom baseball cap?
Depends on the program. Heritage cotton twill (Yupoong, Richardson, OTTO, AS Colour, Bayside) is the streetwear and everyday-cap pick — classic structured and unstructured hand-feel built for flat embroidery, 3D puff, and chenille patches. Performance polyester and mesh (Flexfit, Nike, Oakley, OGIO Endurance) is the team-sport and athletic pick. Cotton-spandex stretch (Flexfit, New Era, Richardson) is the fitted and retail-capsule pick. Organic cotton and hemp (Econscious, Bayside) is the eco and lifestyle choice.
What's the best decoration for a baseball cap?
Embroidery is the headline baseball cap decoration — flat-embroidered applications, 3D puff embroidery, and chain-stitch embroidery read beautifully on cotton twill, performance polyester, and stretch-fit caps. Chenille letter and emblem patches sew onto cotton-twill front panels for a retail-ready look, and heritage woven and embroidered patches sew onto cotton-twill, performance, and organic-cotton caps. We lead with embroidery and patches on caps rather than screen print.
What's the difference between a structured and an unstructured baseball cap?
A structured cap has buckram backing behind the front panels that holds a firm, upright crown shape — best for crisp front-panel embroidery and 3D puff. An unstructured (dad-style) cap has no stiffening, so the crown sits soft and low — best for flat embroidery, chain-stitch, and a relaxed, washed look. Both take the full decoration library across the front panel, side panel, and back strap.
Are custom baseball caps machine-washable?
Yes. Follow the garment label — most cotton twill, performance polyester, cotton-spandex stretch, and organic cotton and hemp caps are spot-cleanable and hand-washable cold, then air-dried to retain crown shape. Flat-embroidered applications, 3D puff, chenille patches, woven patches, and chain-stitch embroidery are sewn-on and durable through repeat wear.
Do you offer bulk pricing on baseball cap orders?
Yes. Bulk discounts apply at volume across flat embroidery, 3D puff, chain-stitch, chenille patch, and woven patch runs on the full baseball cap archive. Reach out for a custom quote tailored to your team-sport, streetwear, brand-ambassador, corporate, or eco order.
How quickly can I get custom baseball caps for a team or event?
Standard production is 10–14 business days after proof approval. Rush production is available for team-sport rollouts, streetwear capsule deadlines, brand-ambassador drops, and corporate kits. Every order ships with tracking and we plant one tree per order placed.
subcategories
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A
Adams Headwear
A
Adidas
A
Allmade
A
American Apparel
A
ANETIK
A
Artisan Collection by Reprime
A
AS Colour
A
Augusta Sportswear
B
Badger
B
BAGedge
B
Bayside
B
Beimar
B
Bella + Canvas
B
Bogg
B
Boxercraft
C
Carhartt
C
Carmel Towel Company
C
Champion
C
Colortone
C
CORE365
C
Columbia
C
Comfort Colors
C
Cotton Heritage
D
DTLA Print
D
Dyenomite
E
Econscious
E
Everybody World
E
Everywhere Apparel
F
Flexfit
F
Fruit of the Loom
G
G Fore
G
Galvin Green
G
Gildan
H
Hanes
H
Helly Hansen
I
Independent Trading Co.
I
Imperial
I
Infinity Her
J
Jaanuu
J
Jerzees
J
Johnnie-O
J
Just Hoods By AWDis
K
Kati
K
Kishigo
K
Knack
L
Lane Seven
L
Legacy
L
Liberty Bags
L
Linksoul
L
Los Angeles Apparel
M
M&O
M
Marine Layer
M
Mega Cap
N
New Era
N
Next Level
N
Nike
N
North Face
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Oakley
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OGIO
O
OGIO Endurance
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Onna
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OTTO
O
Original Favorites
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Paragon
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Patagonia
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Peter Millar
P
Port & Company
P
Port Authority
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Q-Tees
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Richardson
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Rabbit Skins
