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A Comprehensive Guide to
Custom Bulk Hats with Printed Logos
Screen printing and transfers on headwear provide a cost-effective and versatile way to customize hats with logos, designs, and artwork. Screen printing is a popular method for custom printing on headwear, using a stencil and ink to transfer the design onto the surface. This method is suitable for various types of headwear, including custom printed bucket hats, caps, and beanies, and offers excellent durability and vibrancy of colors. Transfers, on the other hand, involve printing the design on transfer paper and then transferring it onto the headwear using heat and pressure. This method is particularly suitable for smaller orders or designs with many colors, and it allows for precise detail and a soft feel. Both methods offer customization options that can enhance brand recognition and visibility, making headwear a popular promotional item for businesses of all sizes.
At DTLA Print, we cut no corners and provide consistent quality prints and detailed transfers. We offer reliable, attentive service and can handle high volume at wholesale prices for our B2B customers.

Are Custom Heat Transfers or Custom Printed Caps Better?
When it comes to customizing hats, water-based heat transfers are the way to go. They offer photographic quality of detail and are more affordable then screen print services. Water-based heat transfers are also very durable, when wash correctly they can handle un to 75 washes. If these two services still don’t feel right for you, custom embroidered hats is a great alternative if you’re looking for a more luxury custom hat. But, if you’re going to durability and affordability custom heat transfers are the way to go!

Make Merch People Actually Want to Wear
Custom Screen Printed Hats
Custom hat printing is a class, timeless custom service. Especially for custom trucker hats, which gained early 2000s popularity with their catchy, ironic phrases. One particular issue that may arise with screen printing on headwear is that the curved surface of the headwear can make it difficult to achieve a precise print. This can result in distortion or blurring of the design, particularly in areas where the curvature is more pronounced, such as the crown of a custom 5 panel hats. Another issue is that headwear typically has a smaller print area compared to other garments, which can make it challenging to fit detailed designs. In contrast, regular screen printing on flat surfaces such as branded t-shirts and custom hoodies does not pose the same challenges in terms of curvature and print area.
Custom screen printed hats typically require specialized equipment and techniques. For example, some manufactures may use a smaller screen or a curved screen to ensure a more accurate print. Others may use a different ink or application method to achieve a softer feel that is more suitable for headwear. DTLA Print knows all the ins and outs when it comes to how to print on custom hats no minimum and who can offer guidance on design considerations and print options.
If you’re looking for a similar customization service, we advise looking into custom patch hats, which can offer much quicker turnaround times.
Best Sellers
-
-15%+83
Design
SKU: 3001Bella + Canvas – Unisex Short Sleeve Jersey Tee
$4.65 - $24.66 $5.48 - $24.66 -
Design
SKU: 5000Gildan – Heavy Cotton T-Shirt
$3.97 - $21.23 -
Design
SKU: 5001AS Colour – Mens Staple Tee
$8.91 - $32.39 -
Design
SKU: 1801GDLos Angeles Apparel – S/S Garment Dye Crew Neck 6.5oz
$10.78 - $36.63 -
Design
SKU: 1717Comfort Colors – Garment-Dyed Heavyweight T-Shirt
$7.65 - $18.24
-
Design
SKU: 18500Gildan – Heavy Blend Hooded Sweatshirt
$17.17 - $38.45 -
Design
SKU: 5120AS Colour – Mens Premium Hood
$30.39 - $58.64 -
Design
SKU: HOODOriginal Favorites – Organic Cotton Hooded Sweatshirt
$33.69 - $63.68 -
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SKU: hf-09Los Angeles Apparel – Ls Heavy Fleece Hood Po 14 Oz
$42.38 - $76.94 -
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SKU: LS16001Lane Seven – Unisex Urban Pullover Hooded Sweatshirt
$25.64 - $51.39
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-15%+1
Design
SKU: 1114AS Colour – Surf Cap
$5.54 - $27.00 $6.52 - $27.00 -
Design
SKU: RTWLSB500Los Angeles Apparel – Poly Cotton Twill 5 Panel Hat
$15.51 - $36.93 -
Design
SKU: 5001Flexfit – Adult Value Cotton Twill Cap
$7.92 - $30.17 -
Design
SKU: 6006Yupoong – Adult Classic Trucker with White Front Panel Cap
$6.00 - $25.81 -
Design
SKU: 112Richardson – Adjustable Snapback Trucker Cap
$7.75 - $29.77
-
Design
SKU: 600Bayside – USA-Made Jumbo Tote
$13.30 - $32.55 -
Design
SKU: 8502Liberty Bags – Branson 6 Ounce Cotton Canvas Tote
$2.42 - $19.21 -
Design
SKU: 8861Liberty Bags – 10 Ounce Gusseted Cotton Canvas Tote
$4.84 - $23.20 -
Design
SKU: 8863Liberty Bags – 10 Ounce Cotton Canvas Tote with Zipper Top Closure
$6.22 - $26.32 -
Design
SKU: 1002AS Colour – Shoulder Tote
$7.63 - $29.51
The Advantages & Disadvantages of Custom Screen Printed Hats
Advantages
- Cost-effective for large quantities
- Creates a soft feel on fabrics
- Durable and long-lasting designs
- Vibrant colors, even on dark fabrics
Disadvantages
- Limited to simple designs with few colors
- Messy and time-consuming process
- Expensive to set up with higher minimums, not suitable for small orders
- Not ideal for photo replication
- Requires more chemicals and equipment compared to heat transfers
A Closer Look at
Custom Hat Transfers
With custom heat transfers for hats, the issue is that the heat required to apply the transfer can sometimes cause the hat material to warp or shrink. This can result in a distorted or misshapen hat, particularly if the hat material is sensitive to heat. Additionally, transfer printing on custom dad hats may require special considerations for the placement of the design, as some areas of the hat may be difficult to reach or may not adhere well to the transfer.
In contrast, regular transfer printing on flat surfaces such as custom shirts and bags does not typically pose the same challenges in terms of curvature and material sensitivity. Regular transfers are also usually applied using a heat press, which may not be suitable for all hat materials.
To address these challenges, transfer printing on hats may require specialized equipment and techniques, such as using a lower heat setting or a different transfer material that is better suited for custom hats. DTLA Print has extensive experience in wholesale custom embroidery and hat transfers – let’s get to work!
Custom Puff Print Heat Transfers
Unfortunately, traditional puff print screen printing is not available for hat printing. However, we do offer puff print heat transfers which are very similar.


The Advantages & Disadvantages of Custom Heat Transfer Hats
Advantages:
- Cost-effective for smaller orders
- Can print images with multiple colors and complex designs easily
- Affordable setup costs keep overall costs down
- Produces high-quality images
- Allows for easy customization of different hats
- Clean and environmentally friendly process
Disadvantages
- Less suitable for darker hats
- Designs may not last as long as screen printed hats
- Results in a stiffer feel on the fabric
- Colors may not be as bright as screen printed hats

Tips for the Best Heat Pressed Caps
Getting the best heat pressed cap starts by picking the best hat for the job. There are some important things to discuss with your team before moving forward.
- Artwork- High quality art file is one of the first things you should do when producing a heat pressed cap. Make sure your artwork is vectorized so no detail is lost.
- Material- The fabric of your hat can make or break your project. We suggest using either a 100% cotton Hat or a Nylon blend. We have found that spandex blend hats do not agree with heat transfers. If you’re dead set on a spandex blend hat, try silicone print.
- Hat Shape- Choosing the right hat shape is crucial to producing an effective product. We find that 5 panel hats are the best canvas for heat transfers. We always suggest to get custom printed snapback hats to ensure your design will fit on many different head sizes. Bucket hats also work well with heat transfers, a custom printed bucket hat is always in style come festival season.
Eco-friendly Inks
One Order = One Tree Planted
Wholesale Pricing
Full Order Proof
Worldwide Shipping
Fast & Transparent
How This Process Works
Your account rep will work with our teams to review each and every order by triple checking all details and artwork for accuracy and optimal print quality. You will receive a free full creative proof for your approval before we proceed to production.
3x


Choose Product(s)
- Select product to print on
- Select colors, sizes
- Select print types, locations


Upload Artwork
- Upload artwork file(s) as well as any special instructions
- Your artwork is checked for optimal quality and resolution
- Your account rep will review & guide you through the rest
- Once approved, we’ll begin your order

Make a lasting impression
- Lead the pack in your industry with employees and customers that actually want to wear your merch
Custom Headwear Printing & Transfers [Wholesale]
What We Offer
DTLA Print was created to provide helpful service,
simple streamlined ordering & eco-friendly options.
A company with transparent prices & ethics, a company who aims to
create good things.
Dedicated Reps
Each account receives a dedicated rep who can be reached by phone or via e-mail.
Quality Over Quantity
DTLA Print believes in quality over quantity and we want our customers to feel the same way.
Long Lasting Relationships
We value all of our clients and aim to solidify long lasting & mutually beneficial relationships.
We Don't Cookie Cut
Each project is unique and requires its own process. Depending on the desired product, we will customize the inks and process for each order.
We Stand Behind Our Work
Our main goal is to provide peace of mind, so you can relax and have confidence that your job will come out exactly as you had imagined.
Innovative Ideas
DTLA Print is proud to be a leading partner in the promotional products + fashion industry, with unique ideas + out of the box printing methods.
Let's Get to Work!
Start The Conversation


















We look forward to speaking with you.
Receive Full Order Proofs And Eliminate Errors.

Headwear Printing
Frequently Asked Questions
Haven’t found what you are looking for? Email or Contact us now here
To care for your custom heat transfer hat and ensure its longevity, follow these essential guidelines. First, avoid machine washing or drying the hat as it may damage the heat transfer design. Instead, opt for hand washing using mild detergent and lukewarm water. Gently scrub the hat’s surface, paying extra attention to the heat transfer area. Rinse thoroughly and air dry the hat in a shaded area, away from direct sunlight. Avoid ironing the heat transfer design and store the hat in a cool, dry place to prevent any potential fading or peeling.
Heat transfer technology enables the printing of diverse designs on various surfaces. It can reproduce logos, branding elements, and custom graphics with intricate details. Additionally, heat transfer allows for personalized text, such as names or slogans. Photographic prints with high-quality images are achievable, along with the transfer of original artwork and illustrations. With its versatility, heat transfer technology offers a broad spectrum of design possibilities for different industries and applications.
Heat transfers can be considered relatively eco-friendly compared to other printing methods. They typically use fewer chemicals and produce less waste, as they don’t require excessive cleanup or disposal of screens or plates. Heat transfer processes also consume less water and energy, contributing to reduced environmental impact. However, it’s important to note that the environmental friendliness of heat transfers depends on various factors, such as the materials and inks used. Opting for eco-friendly materials, such as water-based or eco-solvent inks, can further enhance the sustainability of heat transfer printing.
Heat transfers are also known as DTF (Direct to Film) transfers are made when ink & adhesives are attached to a film.
For hats a puff print transfer can be as large as 5.5 inches and wide 2.5 tall.
One Tree Planted
a tree with every online order placed.
1 Order Placed = 1 Tree Planted
In partnership with onetreeplanted.org
One Tree Planted
1 Order Placed = 1 Tree Planted
In partnership with onetreeplanted.org
Contact
- Mon - Fri | 9 AM – 5:30 PM PST
- quote@dtlaprint.com
- 4901 South Santa Fe Ave. Vernon, CA 90058
We Are Exclusively By Appointment Only.
Services
subcategories
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Screen Printing
High-quality prints, eco-friendly options
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Embroidery
Expert stitching for lasting impressions
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Finishing Services
Custom details for a polished look
-
DTG – direct to garment
Detailed designs, soft feel
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Waterbased transfer printing
Natural feel, durable designs
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Custom-dyed merchandise
Personalized colors for unique style
resources
get a quote!
Fill out this form to help us understand your needs and respond accurately.

4
47 Brand
A
Adidas
A
Allmade
A
American Apparel
A
ANETIK
A
Artisan Collection by Reprime
A
AS Colour
B
Badger
B
Bayside
B
Beimar
B
Bella + Canvas
B
Bogg
B
Boxercraft
C
Carhartt
C
Carmel Towel Company
C
Champion
C
Colortone
C
CORE365
C
Columbia
C
Comfort Colors
C
Cotton Heritage
D
DTLA Print
D
Dyenomite
E
Econscious
E
Everywhere Apparel
F
Flexfit
F
Fruit of the Loom
G
G Fore
G
Galvin Green
G
Gildan
H
Hanes
H
Helly Hansen
I
Independent Trading Co.
I
Imperial
I
Infinity Her
J
Jaanuu
J
Jerzees
J
Johnnie-O
K
Kishigo
K
Knack
L
Lane Seven
L
Legacy
L
Liberty Bags
L
Los Angeles Apparel
M
M&O
M
Marine Layer
N
New Era
N
Next Level
N
Nike
N
North Face
O
Oakley
O
OGIO
O
Onna
O
OTTO
O
Original Favorites
P
Patagonia
P
Peter Millar
P
Port & Company
P
Port Authority
Q
Q-Tees
Colors and Sizes
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Contact Us
Call Us
Send Us A Message
Get a Quote
There is a 100 piece minimum to work with a sales rep.
For online orders
Screen Printing: 25 pieces minimum
Embroidery: 3 pieces minimum
Water-based Transfers: 1 pieces minimum
Direct-To-Garment: 1 pieces minimum
Patches: 25 pieces minimum
Office: (323) 261-8700
9 AM - 5:30 PM PST
Chat Available 9 AM - 2 AM PST
Back
Basic info
Your dedicated account rep is here to keep you updated and offer real time suggestions and project navigation every step of the way. Online ordering and live price quotes available here.
Have you ordered custom apparel & headwear before?
This will help us tailor the experience depending on your experience and know how to best support you.
Which services are you interested in?
Select one or as many of the services below you are interested in.
Do you already know what products you would like to order?
If you need help to identify the correct product for the correct demographic at the correct price point, select "I need help searching" and we will ask you a few additional questions to allow us to submit the best options for your project.
Tell us a little about your target demographic
We want to make sure your recipients will love and wear the merch you create time and time again. These questions will really help us identify the products that will best fit your audience.
Design Included in price
- Embroidery - Up to 4” x 4” or 8k stitches ( standard logo placements, +$1.50 per 1k stitches )
- Screen Print - Up to 15x18” 1-6 Colors, any larger custom quote, would need to see mock up, submit request here ( link to /contact form )
- Digital / DTG - Up to 14x16” ( +$5 for 15x18” )
- Patches - Up to 3.5” x 3.5” ( + $4.35 up to 5” x 5” )
- Waterbased Transfers - Up to 11x15” ( +$4.85 extra for any larger up to 13.5x17” )
Minimum Order Quantity
- Embroidery-3 pieces min.
- Screen Print-25 pieces min.
- Digital / DTG-1 piece min.
- Patches-25 pieces min.
- Waterbased Transfers-1 piece min.
Edit Quantity
Choose Colors & Sizes
Enter your quantity per size
Please make sure that you have reached minimum order quantity for preferred option. MOQ descriptions you can find
Finishing Services
Fold & Poly Bag

DTLA Print has an in house finishing department in its facility with trained individuals to professionally fold and bag your garments. Bags can be provided with customizable options, however we use a 1 mill flat poly bag which can be air sealed or taped shut.
$0.95/Shirt
+ 2 days
Size Sticker

Add a size sticker to the outside of each garment or poly bag to easily identify the size of a garment. Packages do come separated by size how ever many retailers and fulfillment centers do require these stickers.
$0.65/Shirt
+ 2 days
Custom UPC Label

We will print & apply a custom UPC label for any retailer, 3rd party logistics or fulfillment partner you work with.
$0.75/Shirt
+ 2 days
Hang Tag

Incorporating price tickets and hang tags securely with a pin, while offering a diverse array of sizes, colors, and finishes, significantly enhances the perceived quality and overall appeal of your garment. Additionally, not only elevate the garment’s perceived value but also provide essential product information, giving your customers a more informed and satisfying shopping experience.
$1.8/Shirt
+ 14 days
Woven Main Label

Create a fully custom woven main label. Includes the actual label itself and the sewing of the label. We will reach out to discuss the woven label material choices, shapes, and design. Please note this does add extra business days to the production time.
$2.75/Shirt
+ 14 days
Woven Hem Label

Create a fully custom woven hem label. Similar to the main label, this includes the actual label itself and the sewing of the label. We will reach out to discuss the woven label material choices, shapes, and design. Please note this does add extra business days to the production time. Hem labels go anywhere except the neck label of a garment.
$1.85/Shirt
+ 14 days
Design guidelines
Embroidery

Standard Size
4.5” W but larger can be requested
Max Size
Not common, but possible
File Formats
PSD, AI, PDF, EPS, PNG
Max Thread Colors
12
Specialty Threads
Metallic & 3D Puff
File Specs
Scaled to size or larger with transparent background
Screen Print

Standard Size
3” - 12” depending on location
Max Size
15x18” *special request
File Formats
PSD, AI, PDF, EPS, PNG
Max Colors
8
Specialty Inks
3M Reflective, Water-based, Plastisol, Puff, Etc...
File Specs
Scaled to size or larger with transparent background
Digital / DTG

Max Size
15x18”
File Formats
PNG preferred, ( also acceptable; PSD, AI, PDF, EPS, JPG )
Max Colors
Unlimited
File Specs
300 DPI scaled to size or larger with a transparent background
Patches

Max Size
10x13.5”
File Formats
PNG preferred, ( also acceptable; PSD, AI, PDF, EPS, JPG )
Max Colors
Unlimited
File Specs
300 DPI scaled to size or larger with a transparent background
Waterbased Transfers

Max Size
15x18”
File Formats
PNG preferred, ( also acceptable; PSD, AI, PDF, EPS, JPG )
Max Colors
Unlimited
File Specs
300 DPI scaled to size or larger with a transparent background
Upload Design
Upload Mockups
Don’t worry! Every order is triple checked even if it does not look perfect in this demo.
Do you want us to remove the background?
Our new AI tool will remove the background from the image 100% automatically and free.
Max File Size: 15 MB. For any files larger than 15MB please send via wetransfer.com or dropbox.com and share with sales@dtlaprint.com
Order option

We refer to “Blanks” as garments or products with out any decoration, logo, modification, etc... Essentially it is a product that has yet to be customized.
Blanks are typically ordered to test the fit, fabric, & feel but can also be purchased in bulk to customize on your own or be worn blank.
# of Colors

1 Colour

2 Colour

4 Colour

6 Colour
In screen printing, this is a reference to how many different colors are found in your design. We don’t charge for the base layer so only count the different colors you find in your design / logo.

More than 6
We recommend the Digital or Waterbased Transfer Print method for
Position
Tell us where on the garment you would like the specific design or logo and your account rep will create you a proper mock up to ensure that the design is printed as you intended.
Don’t worry if you don’t place it perfectly, we triple review each order to ensure satisfaction.
Front




Back




Left




Right




Neck Label

Decoration Methods Explained
Fabric
Minimums
Photo Quality
Set up Fees
Large Volume
Low Volume
Specialty Inks
Eco-Friendly Inks
Black Ink
Pantone Matching
Color Vibrancy
Wash
Consistency

Screen Printing

Water-based Transfer

Direct to Garment

Embroidery

Patches

Screen Printing

Water-based Transfer

Direct to Garment

Embroidery

Patches
View Fabric + Ink Chart
Any
Recommend 100% Cotton For Best
Any
Any
25-100 pieces depending on # of colors
1 piece
1 piece
3 pcs
25 piece
A-to C+ depending on image
A+
A+
N/A
N/A
Per Color
Free
Free
Included
Included
Price Lowers Significantly
Price Lowers
Price Remains after 1k units
Small drop in pricing as quantities increase
Small drop in pricing as quantities increase
Expensive Initial Set Up Costs
Easy/No Set Up Free Pricing
Easy/No Set Up Free Pricing
Higher per unit price at low volume
Higher per unit price at low volume
Yes
No
No
3D Puff & Metallic Threads
3D Puff & Metallic Threads
Yes
Yes
Yes
N/A
N/A
Most Rich & Dark Blank Prints
Jet Black/100% Black Available
Black Prints Max Out At 90% Vibrancy
N/A
N/A
Yes
Yes
No
N/A
N/A
Best
Amazing Results on Any Fabric
Best on 100% Cotton
Vibrant
Vibrant
A+
A+
A- / B+ Depending on Fabric Blend
A+
A+
A+
A+
A+
A+
A+
Screen Print - Ink Types

Eco friendly inks + screen prints are the true green alternative to screen printing. These inks replace traditional harmful inks and are 100% PVC and phthalate free.

Mostly used for athletic/activewear fabrics such as nylons, spandex, polyesters, rayons, lycra, that have a lot of stretch but can also be screen printed on other blends for different textures. These inks will make your prints stretch with the fabric and do not create cracks or creases when stretched. These should be printed on all sports jerseys, yoga apparel, athletic uniforms, and activewear.

We offer the 3M reflective ink prints as well as a standard reflective print that come in either a water-based (eco-friendly) or plastisol-based ink with the unique ability to reflect once a light source is aimed at the print. Popular uses for this new ink includes police departments, fire departments, E.M.S., and other safety professions. Has recently become extremely popular in the skate, surf, urban, and street apparel industries.

Well known for their soft feel and vibrant colors they produce when printed onto t-shirts and other textiles. When printed water based inks leave no hand feel behind so you can feel the fibers of the garment.

Inks that expands and rises when heated, giving a three dimensional look with a raised feel. Any Los Angeles t-shirt printer can buy inks and print them, but the real beauty and art of screen printing on t-shirts comes when you can mix inks correctly and accurately. Controlling how the puff inks actually puff is one example.

Silk screen t-shirt printing with plastisol is the oldest and most commonly used ink across the market to screen print your custom t shirts. The misconception how ever is that all inks are the same.

Specialty Order Off-Site
Available in both water based and discharge inks. The ink actually cracks in pieces the way you want it to so no two pieces will be alike. Great for vintage washed out looks while still brand new. This is custom silk screen printing at its best.

Specialty Order Off-Site
Perfect for creating custom silk screened T-shirts right here in Los Angeles. High Density inks can be matched to any color and rises in the drying process to create a 3D look. Inks can be raised to your desired height or width and can be printed with other high density inks of different sizes.

Specialty Order Off-Site
Burnout is a special screen printing process we use to removes the cotton fibers from a shirt, leaving only the polyester intact. It's perfect if you want to give your T-shirt designs that really cool see-through look.

Specialty Order Off-Site
Flocking screen printing can add a new dimension to your materials. Tiny particles of fiber are applied to a material with an adhesive, adding a suede-like or velvet texture to the surface. We color the fiber according to your designs, and you end up with products that stand out from the rest.
Water-based. w/ Base
Water-based. w/ Base
Oil Based. w/ Base
Oil Based. w/o Base
High Density
Puff
Stretch
Silicone
100% Cotton
90% Cotton
10% Poly
50% Cotton
50% Poly
Tri-Blends
100%
Polyester
95% Poly 5%
Spandex
What is Tax Exempt
Tax exemption is the reduction or removal of a liability to make a compulsory payment that would otherwise be imposed by a ruling power upon persons, property, income, or transactions. Tax-exempt status may provide complete relief from taxes, reduced rates, or tax on only a portion of items. Examples include exemption of charitable organizations from property taxes and income taxes, veterans, and certain cross-border or multi-jurisdictional scenarios.
*Only orders shipped with in California are charged tax unless a a valid CA resale form is provided.
How fast do you want us to produce your order?
Production time is separate from shipping
If you're in a hurry to receive your order, we offer an expedited service to fast-track the production process. While this option incurs additional charges, it ensures you get your product sooner. However, if time is not a pressing concern, you can stick to our standard production schedule at no extra cost. We believe in providing you with the flexibility to choose the timeline that best suits your needs.